Master Bilt J - Version GT-60 s Manuale di Servizio

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Table of Contents
Model Nomenclature 3
General Information 4
Pre-Installation 4
Vertical Installation 5
Horizontal Installation 6-8
Condensate and Water Connection 9
Integrated Variable-Speed Water Flow 10
Control Heat Pump Applications Overview
Closed Loop Applications 11
with Internal Flow Controller
Flushing the Earth Loop 12-14
Multiple Unit Piping and Flushing 15-17
Ground Loop Heat Pump Applications 18-19
Low Temperature Cutout Selection 19
Closed Loop - External Central 20
Pumping Applications
Open Loop or Ground-Water Applications 21-22
Water Quality Requirements 23
Hot Water Generator 24-26
Electrical - Line Voltage 27
Electrical - Low Voltage Wiring 28
Electrical - Thermostat Wiring 29
Wiring Diagrams 30-33
ECM Blower Control 34
Blower Data 35
DXM2 Controls 36
DXM2 Layout and Connection 37
Unit Commissioning 38
and Operating Conditions
Unit Start-Up and Operating Conditions 39
Unit Start-Up Procedure 39-41
Coax Pressure Drop Table 41
Unit Operating Conditions 42-43
Performance Data (Full Load) 44-48
Preventive Maintenance 49
Troubleshooting 50-52
DXM2 Process Flow Chart 52
Functional & Performance Troubleshooting 53-56
Troubleshooting Form 57
Warranty 58
Revision History 60
GT-PC Series (50YGV, 50YGH, 50YGD Models)
Installation, Operation and Maintenance Instructions
Residential Digital Vertical, Horizontal & Down ow Packaged
Geothermal Heat Pumps
97B0046N06
Rev.: 14 June, 2013
Vedere la pagina 0
1 2 3 4 5 6 ... 59 60

Sommario

Pagina 1 - Table of Contents

Table of ContentsModel Nomenclature 3General Information 4Pre-Installation 4Vertical Installation 5Horizontal Installation 6-8Condensate and Water

Pagina 2

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201310Integrated Variable-Speed Water Flow Control Heat Pump Applications

Pagina 3 -  WARNING! 

11Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Closed Loop Heat Pump Applications with Internal Flow ControllerUnit

Pagina 4 - General Information

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201312Flushing the Earth LoopFigure 15a: Valve Position A - Loop Fill/Flus

Pagina 5 - Vertical Installation

13Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Figure 15b: Valve Position B - Unit Fill / FlushLoopValve PositionOu

Pagina 6 - Horizontal Installation

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201314Figure 15d: Valve Position D - Pressurize and OperationLoopValve Pos

Pagina 7

15Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Multiple Unit Piping and FlushingOften projects require more than on

Pagina 8

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201316Multiple Unit Piping and FlushingAgain, fl ush the loop through the i

Pagina 9

17Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Multiple Unit Piping and FlushingWater OutWater InHeat PumpWater Out

Pagina 10 - Applications Overview

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201318Ground Loop Applications WARNING! Fluid Volume (gal [liters] per 1

Pagina 11 -  NOTICE! 

19Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013-50°F -40°F -30°F -20°F -10°F 0°F 10°F 20°F 30°F 40°F 50°F0.9600.965

Pagina 12 - Flushing the Earth Loop

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Pagina 13

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201320Closed Loop - External Central Pumping ApplicationsHigh and Low Volt

Pagina 14

21Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013High and Low Voltage KnockoutsVibration Isolation PadTo ThermostatIn

Pagina 15 - Rev.: 14 June, 2013

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201322Open Loop or Ground-Water ApplicationsThe pump should be sized to ha

Pagina 16

23Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Table 5: Water Quality RequirementsWater Quality RequirementsWater Q

Pagina 17

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201324Hot Water GeneratorFigure 21: Typical HWG InstallationFigure 22: HWG

Pagina 18 - Ground Loop Applications

25Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013The DXM2 microprocessor control monitors the refrigerant and water t

Pagina 19

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201326The heat pump, water piping, pump, and hot water tank should be loca

Pagina 20 - /RFN5HOHDVH

27Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Electrical - Line Voltage WARNING!  CAUTION! WARNING! To avoid p

Pagina 21 -  CAUTION! 

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201328Electrical - Low Voltage WiringLow Voltage Field WiringAccessory Con

Pagina 22

29Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Electrical - Thermostat WiringThermostat InstallationThe thermostat

Pagina 23 - Water Quality Requirements

3Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Model Nomenclature: General Overview WARNING!  WARNING!  CAUTION

Pagina 24 - Hot Water Generator

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201330DXM2 Wiring Diagram with Internal Flow Controller - 96B0005N60Part 1

Pagina 25

31Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013DXM2 Wiring Diagram with Internal Flow Controller - 96B0005N60Part 2

Pagina 26

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201332DXM2 Wiring Diagram with Motorized Modulating Water Valve - 96B0005N

Pagina 27 - Electrical - Line Voltage

33Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013DXM2 Wiring Diagram with Motorized Modulating Water Valve - 96B0005N

Pagina 28 - Terminal

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201334ECM Blower ControlSpecial Note for AHRI Testing: To achieve rated ai

Pagina 29

35Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013ECM Blower Performance DataAirfl ow in CFM with wet coil and clean ai

Pagina 30 - Part 1 of 2

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201336DXM2 Controls CAUTION! CAUTION! Do not restart units without inspe

Pagina 31 - Part 2 of 2

37Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013DXM2 Layout and ConnectionsP1AlarmRelayCompRelayOY1Y2WGCRAL124VdcEH1

Pagina 32 - 96B0005N62 - Part 1 of 2

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201338Unit Commissioning and Operating ConditionsTable 12a: Operating Limi

Pagina 33 - 96B0005N62 - Part 2 of 2

39Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Unit Start-Up and Operating Conditions CAUTION!  CAUTION! CAUTIO

Pagina 34 - ECM Blower Control

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 20134General Information CAUTION!  CAUTION! CAUTION! CUT HAZARD - Fail

Pagina 35 - ECM Blower Performance Data

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201340Unit Start-Up ProcedureSERVICE MODEMANUAL OPERATIONCONTROL DIAGNOSTI

Pagina 36 - DXM2 Controls

41Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013 WARNING! WARNING! When the disconnect switch is closed, high vol

Pagina 37 - DXM2 Layout and Connections

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201342Unit Operating ConditionsTable 15: Series Typical Unit Operating Pre

Pagina 38 - Table 12a: Operating Limits

43Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Unit Operating ConditionsTable 15: Series Typical Unit Operating Pre

Pagina 39

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201344Table 17a: Performance Data — GT-PC Model 026- Full LoadPerformance

Pagina 40 - Unit Start-Up Procedure

45Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Table 17b: Performance Data — GT-PC Model 038 - Full LoadPerformance

Pagina 41 - Unit Operating Conditions

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201346Table 17c: Performance Data — GT-PC Model 049 - Full LoadPerformance

Pagina 42

47Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Table 17d: Performance Data — GT-PC Model 064 - Full LoadPerformance

Pagina 43

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201348Table 17e: Performance Data — GT-PC Model 072 - Full LoadPerformance

Pagina 44

49Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Preventive MaintenanceWater Coil Maintenance(Direct ground water app

Pagina 45

5Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Vertical InstallationFigure 1: Vertical Unit Mounting Using Ducted Re

Pagina 46

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201350TroubleshootingTable 18: Nominal resistance at various temperatures

Pagina 47

51Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013WARNING! HAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC POWER INCLUDING

Pagina 48

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201352DXM2 Process Flow Chart WARNING! WARNING! HAZARDOUS VOLTAGE! DISC

Pagina 49 - Preventive Maintenance

53Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Functional TroubleshootingFault Htg Clg Possible Cause SolutionMain

Pagina 50 - Troubleshooting

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201354Functional Troubleshooting (cont.)Fault Htg ClgPossible Cause Solut

Pagina 51

55Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Symptom Htg Clg Possible Cause SolutionInsufficient Capacity/X X Dir

Pagina 52 - Troubleshooting Flow Chart

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201356Performance Troubleshooting (cont.)Low Dischage AirTemperature in H

Pagina 53 - Functional Troubleshooting

57Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Troubleshooting FormCustomer: Loop Type: Startup Date:Model #::% &am

Pagina 54 - Performance Troubleshooting

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201358Warranty&$55,(5&25325$7,21/,0,7('(;35(66:$55$17<

Pagina 55

59Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Notes

Pagina 56

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 20136Horizontal InstallationFigure 4: Hanger BracketFigure 5: Horizontal U

Pagina 57 - Troubleshooting Form

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 201360Revision HistoryDate Page # Description14 June, 13 All Figure and Ta

Pagina 58 - Warranty

7Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Horizontal InstallationFlushPortsWater Pressure PortsInternalVariable

Pagina 59

Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 20138Water Connection EndReturn AirRemove ScrewsWater Connection EndReturn

Pagina 60 - *97B0046N06*

9Residential Digital Packaged Units GT-PC Series - 60Hz Puron®Rev.: 14 June, 2013Figure 9: Condensate ConnectionCondensate and Water Connection CAUTI

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